Homogenizer

Homogenizer yana aiki a matsayin "injiniya mai laushi" a cikin samar da man shanu, samar da margarine da rage yawan samar da shi, yana sake fasalin tsarin man shanu ta hanyar yanke jiki ko rushewar matsin lamba mai yawa, wanda hakan ke inganta yanayinsa, kwanciyar hankali, da aikin sa sosai.

Babban aikace-aikacensa ana nuna shi a cikin waɗannan mahimman fannoni:

1. 1.Inganta Yaɗuwa da Farfado da Roba

Man shanu kai tsaye daga wurin ajiyar sanyi yana da tauri kuma yana da wahalar naɗewa ko amfani da shi kai tsaye. Mai haɗa man shanu zai iya sarrafa manyan tubalan man shanu daskararre zuwa laushi, santsi, kuma iri ɗaya kamar manna.

Muhimmin aiki: Yana dawo da asalin ƙarfin man shanu da kuma saurin yaɗuwa wanda za a iya rasawa yayin ajiya ko daskarewa na dogon lokaci, wanda hakan ke sauƙaƙa yaɗuwa da kuma inganta yanayinsa. Yawanci, kayan aikin na iya sarrafa man shanu a yanayin zafi ƙasa da 0°C, wanda ke ɗaga zafin zuwa kimanin 13-15°C bayan an sarrafa shi, wanda hakan ke haifar da ingantaccen yanayin jiki.

1. 2.Inganta Tsarin Ƙananan Siffofi da Daidaiton Samfura

Ga kayayyakin da aka sarrafa bisa man shanu (kamar kirim mai tsami), matakin daidaitawa yana taka muhimmiyar rawa a cikin inganci. Binciken ilimi ya nuna cewa daidaitaccen sarrafa matsin lamba na daidaitawa na iya haifar da ci gaba kamar haka:

Hana taruwar kitse: A cikin kayayyakin da ba a yi musu magani ba, kitsen globules yakan taruwa wuri ɗaya ya yi tauri, wanda hakan ke haifar da rashin daidaiton samfurin.

Ƙwayoyin kitse masu inganci: Bayan an haɗa su a matakin 3.0–4.0 MPa, matsakaicin girman ƙwayoyin kitse yana raguwa sosai kuma rarrabawarsu ta zama iri ɗaya, wanda hakan ke hana flocculation yadda ya kamata.

Ingantaccen aiki: Wannan yana ƙara kwanciyar hankali ga samfura kai tsaye, yana rage lokacin haɗawa daga daƙiƙa 372 zuwa kimanin daƙiƙa 306, kuma yana ƙara yawan iska daga 193% zuwa sama da 235%, wanda ke haifar da samfuran gamawa masu sauƙi da karko.

1. 3.Cimma Daidaitaccen Haɗa Sinadaran

Lokacin shirya man shanu masu ɗanɗano (kamar tafarnuwa ko man shanu na vanilla) ko margarine, homogenizer yana aiki azaman dandamali mai inganci don haɗawa da emulsifying.

Tabbatar da rarrabawa iri ɗaya: Yana tabbatar da cewa sinadaran da ke da ƙarfi kamar gishiri, vanilla, da dandano, ko kuma yanayin ruwa (a cikin tsarin mai-cikin ruwa), sun warwatse sosai a cikin tsarin man shanu, wanda ke haifar da samfurin ƙarshe mai ɗorewa kuma mai ɗorewa.

Kwatanta Manyan Nau'ikan Kayan Aiki

A halin yanzu, masana'antar tana amfani da nau'ikan kayan aiki guda biyu masu zuwa, waɗanda za a iya zaɓa bisa ga buƙatun samarwa:

Nau'in Kayan Aiki | Babban Ka'ida | Yanayin Aikace-aikace | Mahimman Sifofi

Rotor-Stator Homogenizer | Yana amfani da madaidaicin kunkuntar rata tsakanin rotor mai juyawa da sauri da stator mai tsayawa don samar da ƙarfin yankewa na injiniya, matsi na centrifugal, da ƙarfin tasiri, yana wargaza barbashi yadda ya kamata. | Yana farfaɗo da man shanu mai daskarewa don dawo da laushin yanayinsa; yana samar da margarine; yana haɗa sinadaran yadda ya kamata. | Ya yi fice wajen sarrafa kayan da ke da ɗanɗano mai yawa, musamman ma yana da tasiri wajen tausasa man shanu mai tauri tare da ƙarancin amfani da kuzari. Akwai shi a cikin nau'ikan ci gaba da tsari.

Babban Homogenizer Mai Matsi | Yana tilasta kayan ta cikin wani kunkuntar gibin wurin zama na bawul a ƙarƙashin matsin lamba mai yawa (yawanci sama da 5 MPa), yana amfani da cavitation, turbulence, da ƙarfin yankewa don karya globules na kitse. | Yana samar da kirim mai tsami mai tushen man shanu mai inganci, kitsen kiwo, da sauran kayayyaki waɗanda ke buƙatar emulsions mai kyau da kwanciyar hankali. | Ƙarfin iko don tsaftace ɗigon ruwa, yana samar da kyakkyawan kwanciyar hankali da santsi; ana amfani da shi sosai a matakin farko na hanyoyin daidaitawa.

A ainihin samarwa, ana amfani da waɗannan nau'ikan kayan aiki guda biyu a hade: na farko, ana amfani da rotor-stator homogenizer don "yi wa" man shanu daskararre "pre-treat", yana maido da ƙarfinsa; sannan, homogenizer mai matsin lamba mai ƙarfi yana yin aiki mai kyau na ƙarshe don cimma ingantaccen ingancin samfur.