Layin Samar da Margarine Tebur

Layin Samar da Margarine Tebur

Bidiyon samarwa:https://www.youtube.com/watch?v=3cSJknMaYd8

Cikakken saitin layin samar da margarine na tebur ya ƙunshi jerin matakai don kera margarine, madadin man shanu da aka yi daga mai kayan lambu, ruwa, emulsifiers, da sauran sinadarai. Da ke ƙasa akwai ƙayyadaddun layin samar da margarine na tebur na yau da kullun:

Babban Kayan Aikin Tebur Margarine Production Line

1. Sinadarin Shiri

• Haɗin Mai & Fats: Man kayan lambu ( dabino, waken soya, sunflower, da dai sauransu) ana tace su, bleached, da deodorized (RBD) kafin a haɗa su don cimma abubuwan da ake so.
• Shirye-shiryen Tsarin Ruwa: Ruwa, gishiri, abubuwan kiyayewa, da furotin madara (idan an yi amfani da su) ana haɗe su daban.
• Emulsifiers & Additives: Lecithin, mono- da diglycerides, bitamin (A, D), masu launi (beta-carotene), da dandano suna ƙara.

2. Emulsification

• A man da ruwa bulan suna hade a cikin wani emulsification tank karkashin high karfi hadawa don samar da wani barga emulsion.
• Kula da zafin jiki yana da mahimmanci (yawanci 50-60 ° C) don tabbatar da haɗawa da kyau ba tare da crystallization mai mai ba.

3. Pasteurization (Na zaɓi)

• Emulsion na iya zama pasteurized (mai zafi zuwa 70-80 ° C) don kashe ƙwayoyin cuta, musamman a cikin samfuran da ke ɗauke da abubuwan madara.

4. Cooling & Crystallization (Tsarin Votator)

Margarine yana ɗaukar saurin sanyaya da rubutu a cikin mai canza yanayin zafi (SSHE), wanda kuma ake kira votator:

• Raka'a (Cooling): Emulsion an sanyaya shi sosai zuwa 5-10 ° C, yana farawa da crystallization mai.
• Rukunin B (Kneading): Haɗin da aka yi da ɗan ƙaramin crystallized ana yin aiki a cikin abin motsa fil don tabbatar da laushin rubutu da ingantaccen filastik.

5. Haushi & Hutawa

• Ana riƙe margarine a cikin bututun hutawa ko naúrar zafin jiki don daidaita tsarin lu'ulu'u (β' lu'ulu'u da aka fi so don santsi).
• Don margarine na baho, ana kiyaye daidaito mai laushi, yayin da toshe margarine yana buƙatar tsarin mai mai ƙarfi.

6. Marufi

Tub Margarine: Cika a cikin kwantena filastik.

Toshe Margarine: Extruded, yanke, kuma an nannade shi cikin takarda ko tsare.

Margarine masana'antu: Cushe a cikin girma (25kg pails, ganguna, ko totes).

7. Adana & Rarraba (ɗakin sanyi)

• Ajiye a yanayin zafi mai sarrafawa (5-15 ° C) don kula da rubutu.
• Guji sauyin yanayi don hana hatsi ko rabuwar mai.

Maɓallin Kayan Aiki a Layin Samar da Margarine na Tebu

1. Tankin Haɗa Mai
2. Emulsification Mixer
3. Babban Shear Homogenizer
4. Plate Heat Exchanger (Pasteurization)
5. Canjin Zafin Sama (Votator)
6. Ma'aikacin Fin (Sashen C don Kneading)
7. Rukunin zafin rai
8. Injin Cika & Marufi

Nau'in Margarine Wanda aka samar ta layin samar da margarine

• Tebu Margarine (don amfani kai tsaye)
• Margarine na masana'antu (don yin burodi, irin kek, soya)
• Margarine mara ƙarancin Fat/Cholesterol (tare da haɗe-haɗen mai)
• Tushen Shuka/Vegan Margarine (babu abubuwan kiwo)