Layin Samar da Tebur Margarine

Layin Samar da Tebur Margarine

Bidiyon Shiryawa:https://www.youtube.com/watch?v=3cSJknMaYd8

Tsarin samar da margarine na teburi da aka kammala ya ƙunshi jerin hanyoyin samar da margarine, madadin man shanu da aka yi da man kayan lambu, ruwa, emulsifiers, da sauran sinadarai. A ƙasa akwai taƙaitaccen tsarin samar da margarine na teburi na yau da kullun:

Babban Kayan aiki na Tebur Margarine Production Line

1. Shiri na Sinadaran

• Haɗa Mai da Mai: Man kayan lambu (dabino, waken soya, sunflower, da sauransu) ana tace su, a yi musu bleach, sannan a cire ƙamshi (RBD) kafin a haɗa su don cimma yawan kitsen da ake so.
• Shiri na Lokacin Ruwa: Ana haɗa ruwa, gishiri, abubuwan kiyayewa, da furotin na madara (idan an yi amfani da su) daban-daban.
• Masu ƙara kuzari da ƙari: An ƙara Lecithin, mono- da diglycerides, bitamin (A, D), masu launi (beta-carotene), da dandano.

2. Emulsification

• Ana haɗa man da ruwa a cikin tankin emulsification a ƙarƙashin haɗakar yanke mai ƙarfi don samar da emulsion mai ƙarfi.
• Kula da zafin jiki yana da matuƙar muhimmanci (yawanci 50-60°C) don tabbatar da haɗakar da ta dace ba tare da haɗa kitsen ba.

3. Man shafawa (Zaɓi ne)

• Ana iya shafa man shafawa a cikin fata (a dumama shi zuwa 70-80°C) don kashe ƙwayoyin cuta, musamman a cikin samfuran da ke ɗauke da abubuwan da ke cikin madara.

4. Sanyaya & Kirkirar (Tsarin Masu Zabe)

Margarine yana yin sanyi da sauri a cikin na'urar musayar zafi ta saman da aka goge (SSHE), wacce kuma ake kira mai zaɓe:

• Naúrar (Sanyaya): Ana sanyaya sinadarin zuwa zafin jiki mai yawa zuwa 5-10°C, wanda ke haifar da samuwar kitse mai yawa.
• Nau'in B (Kwafawa): Ana yin amfani da cakuda mai ɗan lu'ulu'u a cikin abin juyawa don tabbatar da laushin laushi da kuma dacewa da laushi.

5. Jin Daɗi da Hutu

• Ana riƙe margarine a cikin bututun hutawa ko na'urar rage zafi don daidaita tsarin lu'ulu'u (ana fifita lu'ulu'u na β don santsi).
• Ga margarine na cikin kwandon shara, ana kiyaye daidaito mai laushi, yayin da margarine mai toshewa yana buƙatar tsari mai ƙarfi na kitse.

6. Marufi

Margarine na Baho: An cika shi da kwantena na filastik.

Toshe Margarine: A fitar da shi, a yanka, sannan a naɗe shi da takarda ko foil.

Margarine na Masana'antu: An saka shi a cikin adadi mai yawa (kwalaye 25 kg, ganga, ko jaka).

7. Ajiya da Rarrabawa (ɗakin sanyi)

• An adana shi a zafin jiki mai kyau (5-15°C) don kiyaye yanayin ƙasa.
• A guji canjin yanayin zafi don hana samuwar hatsi ko rabuwar mai.

Kayan Aiki Masu Muhimmanci a Layin Samar da Margarine na Tebur

1. Tankin Haɗa Mai
2. Mai Haɗawa Mai Ƙarfi
3. Haɗaɗɗen Homogenizer mai ƙarfi
4. Mai Canja Zafi na Faranti (Pasteurization)
5. Mai Canja Zafi na Sama da Aka Goge (Votator)
6. Ma'aikacin fil (C Unit don yin matsewa)
7. Na'urar rage zafi
8. Injinan Cikowa & Marufi

Nau'in Margarine da aka samar ta hanyar layin samar da margarine na tebur

• Tebur Margarine (don amfani kai tsaye)
• Margarine na masana'antu (don yin burodi, yin burodi, soya)
• Margarine mai ƙarancin kitse/ba shi da cholesterol (tare da gaurayen mai da aka gyara)
• Margarine Mai Tsirrai/Mai Cin Ganyayyaki (babu kayan kiwo)