Babban Mai Zaɓe a Samar da Man Shanu da Samar da Margarine
Aiki & Fa'idar Babban Mai Zaɓe
Matsayi a Samar da Man Shanu
Man shanu wani sinadari ne mai narkewa a cikin ruwa (~ 80% mai) wanda ke buƙatar sanyaya da kuma lu'ulu'u mai kyau don ingantaccen rubutu da kuma yaɗuwa.
Manhajoji Masu Muhimmanci:
Sanyaya da Sauri da kuma Kirkirar Mai
Mai jefa ƙuri'a yana sanyaya kirim ko man shanu da sauri daga ~40°C zuwa10–15°C, yana ƙarfafa samuwarlu'ulu'u β(ƙananan lu'ulu'u masu ƙarfi waɗanda ke tabbatar da laushin rubutu).
Babban yankewa yana hana samuwar manyan lu'ulu'u, yana hana samuwar ƙwayoyin cuta.
Aiki/Tsarin rubutu
Wasu tsare-tsare sun haɗa mai zaɓe daMa'aikacin filko kuma na'urar yin kurkure don ƙara inganta yanayin man shanu, inganta yaɗuwa da jin daɗin baki.
Ci gaba da Sarrafawa
Ba kamar yadda aka saba yi a cikin tsarin tattara kuri'a ba, masu jefa ƙuri'a suna ba da damar yin hakan.samar da ci gaba mai sauri, ƙara inganci da daidaito.
Fa'idodi Fiye da Hanyoyin Gargajiya:
Sanyaya cikin sauri→ Inganta tsarin lu'ulu'u
Rage rabuwar kitse→ Ƙarin samfurin iri ɗaya
Mafi girman fitarwa→ Ya dace da samar da kayayyaki a masana'antu
Matsayinsa a Samar da Margarine
Margarine (wani sinadarin man shafawa da ake samu a cikin ruwa, wanda galibi ake samu a cikin tsirrai) ya dogara sosai ga masu zaɓe wajen tsara kitse da kuma daidaita sinadarin.
Manhajoji Masu Muhimmanci:
Sanyaya da kuma sanyaya emulsion
Hadin mai (misali, man dabino, waken soya, ko man sunflower) ana sanya shi cikin hydrogen ko kuma a ƙara masa sha'awa don cimma yanayin narkewar da ake so.
Mai jefa ƙuri'a yana sanyaya iska cikin sauri (~45°C →)5–20°C) a ƙarƙashin babban yankewa, yana samar dalu'ulu'u β(ya dace da santsi, ba kamar lu'ulu'u na β ba, waɗanda ke haifar da yashi).
Kula da filastik da yaɗuwa
Daidaitawasaurin sanyaya, ƙarfin yankewa, da matsin lambayana gyara tauri, yana mai da shi dacewa da amfani daban-daban (misali, margarine na tebur da margarine na burodi).
Nau'ikan Abinci Masu Ƙarancin Kitse da Marasa Kitse
Masu zaɓe masu ƙarfi suna taimakawa wajen daidaita emulsions na ruwa-cikin-mai a cikinyaɗuwar ƙananan mai(kashi 40–60% na kitse) ta hanyar tabbatar da ingantaccen lu'ulu'u da kuma hana rabuwar lokaci.
Fa'idodi a Samar da Margarine:
Yana hana lu'ulu'u masu kauri→ Sanyi mai laushi
Yana ba da damar yin amfani da tsari mai sassauƙa(wanda aka yi daga tsirrai, wanda ba shi da kitsen trans, da sauransu)
Yana inganta kwanciyar hankali na tsawon lokacin shiryayyeta hanyar inganta hanyar sadarwa ta kitse mai
Fa'idodin Fasaha na Manyan Masu Zaɓe
| Fasali | fa'ida |
| Babban gogewa | Yana hana datti, yana tabbatar da canja wurin zafi iri ɗaya |
| Daidaitaccen tsarin kula da zafin jiki | Yana inganta kitsen crystallization (β' vs. β) |
| Juriyar matsin lamba (har zuwa mashaya 40) | Yana sarrafa kitse mai laushi ba tare da rabuwa ba |
| Ci gaba da aiki | Inganci mafi girma fiye da sarrafa tsari |
| Tsarin tsaftace kai | Rage lokacin aiki don gyarawa |
Misalan Masana'antu
Samar da Man Shanu:
APV, Gerstenberg Schröder, Alfa Laval da Shiputec sun samar da masu jefa ƙuri'a don ci gaba da yin layukan yin man shanu.
Margarine/Yaɗawa:
An yi amfani da shi a cikinmargarine na tsire-tsire(misali, an yi shi da man dabino ko kwakwa) don kwaikwayon yadda man shanu ke narkewa.
Muhimman Abubuwan Da Ake Tunani Don Ingantawa
Ƙarfin sanyaya da ƙarfin yankewadole ne a daidaita shi bisa ga tsarin kitse.
Maƙallan gogewa da suka lalacerage inganci → Kulawa akai-akai yana da matuƙar muhimmanci.
Saitunan matsiyana shafar kwanciyar hankali na emulsion (musamman a cikin yaduwar ƙarancin mai).
Kammalawa
Manyan masu jefa ƙuri'a su neba makawaa cikin samar da man shanu da margarine na zamani, yana ba da damar:
Sauri da ci gaba da sarrafawa
Mafi kyawun tsarin rubutu(babu wani abu mai kama da hatsi, ingantaccen yaɗuwa)
Sassauƙa ga madara da kuma sinadaran da aka yi da tsire-tsire
Ta hanyar inganta sanyaya da kuma samar da lu'ulu'u, suna tabbatar da daidaiton inganci a cikin kayayyakin da ke ɗauke da mai mai yawa yayin da suke biyan buƙatun masana'antu.
Ƙarin Albarkatu
A) Labarai na Asali:
Musayar Zafi a Sama da Aka Goge, Sharhi Mai Muhimmanci a Kimiyyar Abinci da Gina Jiki, Juzu'i na 46, Fitowa ta 3
Chetan S. Rao da Richard W. Hartel
Sauke ambatohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Labarai na Asali:
Margarines, Littafin ULLMANN na Masana'antu na Sinadarai, Laburaren Yanar Gizo na Wiley.
Ian P. Freeman, Sergey M. Melnikov
Sauke ambato:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Jerin SPV Kayayyakin gasa makamantan su:
Musayar Zafin Sama Mai Lalacewa SPX Votator® II
www.SPXflow.com
Ziyarci hanyar haɗi:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) Jerin SPA da Jerin SPV Kayayyakin gasa makamantan su:
Musayar Zafi ta Sama da Aka Goge
www.alfalaval.com
Ziyarci hanyar haɗi:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Jerin SPT Kayayyakin gasa makamantan su:
Terlotherm® Ma'aikatan Sauya Zafin Sama da Aka Goge
www.proxes.com
Ziyarci hanyar haɗi:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) SPSV Series Samfuran gasa makamantan su:
Masu Canja Zafin Sama Masu Tsabtace Perfector ®
www.gerstenbergs.com/
Ziyarci hanyar haɗi:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) SPSV Series Samfuran gasa makamantan su:
Ronothor® Ma'aikatan Sauya Zafin Sama da Aka Goge
www.ro-no.com
Ziyarci hanyar haɗi:https://ro-no.com/en/products/ronothor/
H) SPSV Series Samfuran gasa makamantan su:
Mai kemita® Ma'aikatan Sauya Zafin Sama da Aka Goge
www.tmcigroup.com
Ziyarci hanyar haɗi:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Aikin Gudanar da Rukunin Yanar Gizo










