Super Votator in Butter Production & Margarine Production
Aiki & Amfanin Super Votator
Gudunmawa a Samar da Man shanu
Man shanu shine emulsion na ruwa-a cikin mai (~ 80% mai) wanda ke buƙatar kulawa da sanyaya da crystallization don mafi kyawun rubutu da yadawa.
Mabuɗin Aikace-aikace:
Rapid Cooling & Fat Crystallization
Mai jefa kuri'a da sauri yana sanyaya kirim ko man shanu mai narkewa daga ~40°C zuwa10-15 ° C, inganta samuwarβ' lu'ulu'u(ƙananan, lu'ulu'u masu tsayi masu tsayi waɗanda ke tabbatar da laushi mai laushi).
Babban ƙarfi yana hana manyan kristal samuwar, guje wa hatsi.
Aiki/Texturizing
Wasu tsarin suna haɗa mai jefa ƙuri'a tare da ama'aikacin pinko naúrar durƙusa don ƙara tace rubutun man shanu, inganta haɓakawa da jin daɗin baki.
Ci gaba da Gudanarwa
Ba kamar ɓarkewar tsari na gargajiya ba, masu jefa ƙuri'a suna ba da izinihigh-gudun ci gaba da samarwa, haɓaka inganci da daidaito.
Fa'idodi Akan Hanyoyin Gargajiya:
Saurin sanyaya→ Kyakkyawan tsarin kula da crystal
Rage rabuwa mai kitse→ Ƙarin samfuri na uniform
Mafi girma kayan aiki→ Ya dace da samar da sikelin masana'antu
Rawar a cikin Samar da Margarine
Margarine (emulsion na mai a cikin ruwa, sau da yawa tushen shuka) ya dogara sosai akan masu jefa kuri'a don tsara kitse da daidaita emulsions.
Mabuɗin Aikace-aikace:
Emulsion Cooling & Crystallization
Haɗin mai (misali, dabino, waken soya, ko man sunflower) hydrogenated ne ko sha'awa don cimma bayanin narkewar da ake so.
Mai jefa kuri'a cikin sauri yana kwantar da emulsion (~45°C →5-20 ° C) karkashin babban karfi, kafaβ' lu'ulu'u(mafi dacewa don santsi, sabanin β crystals, wanda ke haifar da yashi).
Plasticity & Gudanar da Yaduwa
Daidaitawayawan sanyaya, ƙarfin ƙarfi, da matsa lambayana canza taurin, yana sa ya dace da aikace-aikace daban-daban (misali, margarine na tebur vs. margarine bakery).
Bambance-Bambance-Bambance-banbance-Ban Kiwo-Ƙasashen Mai Da Kiwo
Super masu jefa ƙuri'a suna taimakawa daidaita emulions na ruwa-cikin mai a cikiƙananan mai yaduwa(40-60% mai) ta hanyar tabbatar da ingantaccen crystallization da hana rabuwa lokaci.
Abvantbuwan amfãni a cikin samar da Margarine:
Yana hana lu'ulu'u masu girma→ Nau'i mai laushi
Yana ba da damar sassauƙan tsari(tushen tsire-tsire, mara-mai-mai, da sauransu)
Yana inganta kwanciyar hankali-rayuwata inganta cibiyar sadarwa mai kitse
Fa'idodin Fasaha na SuperVotators
Siffar | Amfani |
Babban tsatsa | Yana hana lalata, yana tabbatar da canja wurin zafi iri ɗaya |
Madaidaicin sarrafa zafin jiki | Yana inganta kitsewar kitse (β' vs. β) |
Juriyar matsi (har zuwa mashaya 40) | Yana sarrafa kitse mai danko ba tare da rabuwa ba |
Ci gaba da aiki | Mafi girman inganci fiye da sarrafa tsari |
Tsare-tsare na kai | Yana rage raguwa don kulawa |
Misalan Masana'antu
Samar da Man shanu:
APV, Gerstenberg Schröder, Alfa Laval da Shiputec suna ba da masu jefa kuri'a don ci gaba da yin layukan man shanu.
Margarine / Yaduwa:
Amfani amargarine na tushen shuka(misali, an yi shi da dabino ko man kwakwa) don kwaikwayi halin narkewar man shanu.
Mabuɗin La'akari don Ingantawa
Yawan sanyaya & ƙarfidole ne a gyara bisa ga kitsen abun da ke ciki.
Scrapers da aka sawarage inganci → Kulawa na yau da kullun yana da mahimmanci.
Saitunan matsa lambayana shafar kwanciyar hankali na emulsion (musamman a cikin ƙananan ƙananan ƙwayoyin cuta).
Kammalawa
Super masu kada kuri'a neba makawaa cikin man shanu na zamani da samar da margarine, yana ba da damar:
Mai sauri, ci gaba da sarrafawa
Mafi girman sarrafa rubutu(babu hatsi, ingantaccen yaduwa)
Sassauci don kiwo & tsarin tushen shuka
Ta hanyar inganta sanyaya da crystallization, suna tabbatar da daidaiton inganci a cikin samfuran masu kitse yayin saduwa da buƙatun masana'antu.
Ƙarin Albarkatu
A) Labaran Asalin:
Masu Musanya Zafin Zafi na Sama, Mahimman Nazari a Kimiyyar Abinci da Abinci, Juzu'i na 46, Fitowa ta 3
Chetan S. Rao & Richard W. Hartel
Zazzage ambatohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Labaran Asalin:
Margarine, ULLMANN's Encyclopedia of Industrial Chemistry, Wiley Online Library.
Ian P. Freeman, Sergey M. Melnikov
Zazzage ambaton:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Jerin SPV Makamantan Samfuran gasa:
SPX Votator® II Masu Canjin Zafin Sama
www.SPXflow.com
Ziyarci mahaɗin:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waaukesha-cherry-burrell
D) SPA jerin da SPV Series Samfuran gasa iri ɗaya:
Fasasshen Masu Canjin Zafin Sama
www.alfalaval.com
Ziyarci mahaɗin:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Jerin SPT Makamantan Samfuran gasa:
Terlotherm® Masu Canjin Zafin Sama
www.proxes.com
Ziyarci mahaɗin:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) Jerin SPSV Makamantan Samfuran gasa:
Perfector ® Fasasshen Zafafan Musanya
www.gerstenbergs.com/
Ziyarci mahaɗin:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) Jerin SPSV Makamantan Samfuran gasa:
Ronothor® Masu Canjin Zafin Sama
www.ro-no.com
Ziyarci mahaɗin:https://ro-no.com/en/products/ronothor/
H) Jerin SPSV Makamantan Samfuran gasa:
Chemetator® Masu Canjin Zafin Sama
www.tmcigroup.com
Ziyarci mahaɗin:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Gudanarwar Yanar Gizo
