Bakery Margarine Production Line
Bakery Margarine Production Line
Bakery Margarine Production Line
Bidiyon samarwa:https://www.youtube.com/watch?v=3cSJknMaYd8
Gidan burodi margarine samar lineya ƙunshi matakai da yawa don jujjuya albarkatun ƙasa zuwa samfur mai iya yaduwa, mai emulsified mai. A ƙasa akwai bayyani na maɓalli da matakai a cikin layin samar da margarine na yau da kullun:
1. Raw Material Shiri
Haɗin Mai & Fats– Man kayan lambu ( dabino, waken soya, sunflower, rapeseed) ana tace su, bleached, da deodorized (RBD). Za a iya ƙara kitse mai ƙarfi (kamar dabino stearin) don laushi.
- Haɗin Mataki Mai Ruwa- Ruwa, gishiri, emulsifiers (lecithin, mono / diglycerides), masu kiyayewa (potassium sorbate), da dandano an shirya.
2. Emulsification
An gauraya matakan mai da ruwa a cikin wanitankin emulsificationtare da manyan masu tayar da hankali don samar da barga pre-emulsion (ruwa-a-man).
Matsakaicin rabo: 80% mai, 20% ruwa lokaci (na iya bambanta don ƙananan mai yaduwa).
3. Pasteurization (Maganin zafi)
- A emulsion ne mai tsanani zuwa~70-80Ca cikin wani farantin zafi Exchanger don kashe microbes da kuma tabbatar da homogeneity.
4. Cooling & Crystallization (Tsarin Votator)
Margarine yana wucewa ta cikin ascraped surface heat exchanger (SSHE)komai jefa kuri'a, inda aka sanyaya cikin sauri don haifar da crystallization mai:
- Naúrar (Cooling Silinda): Supercooling zuwa4-10 ° Cyana samar da ƙananan lu'ulu'u masu kitse.
- Rukunin B (Ma'aikacin Pin): Yin aiki da haɗin gwiwa yana tabbatar da laushi mai laushi da filastik.
- Huta Tube (C Unit)Yana ba da damar kwanciyar hankali crystal.
5. Marufi
- Injin cika margarinemargarine a cikin tubs, wrappers (don sandar margarine), ko babban kwantena.
- Lakabi & Coding: Ana buga cikakkun bayanai na samfur da lambobin tsari.
6. Kayayyakin Kula da Inganci
- Texture & Yaduwa(Penetrometry).
- Matsayin narkewa(don tabbatar da kwanciyar hankali a yanayin zafi).
- Amintattun Kwayoyin cuta( jimlar adadin faranti, yisti / mold).
Maɓallin Kayan Aiki a Layin Margarine
Kayan aiki | Aiki |
Emulsification Tank | Yana haɗa matakan mai/ruwa |
Plate Heat Exchanger | Pasteurizes emulsion |
Canjin Zafin Sama (Votator) | Saurin sanyaya & crystallization |
Ma'aikacin Pin (B Unit) | Texturizes margarine |
Cikawar Margarine & Injin Marufi | Rarraba cikin raka'o'in tallace-tallace |
Nau'in Margarine Samfura
- Puff Pastry Margarine: Babban filastik, tsari mai laushi
- Cake Margarine: Creamy, mai kyau aeration Properties
- Roll-in Margarine: Babban wurin narkewa don lamination
- Bakery Margarine Duk-Manufa: Daidaitacce don aikace-aikace daban-daban
Babban Bambance-bambance
- Margarine Trans-Free: Yana amfani da mai tsakanin-esterified maimakon hydrogenation.
- Margarine na tushen Shuka: Abubuwan da ba su da kiwo (na kasuwannin vegan).